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水泥撒布车的知识特点介绍

来源:http://www.tclqgc.com/ 日期:2025-02-28 发布人:

泥撒布车是一种在道路建设和养护等工程中具有重要作用的机械设备,以下是关于它的相关知识:

Mud spreader is a professional mechanical equipment that plays an important role in road construction and maintenance projects. The following is related knowledge about it:

结构组成

Structural composition

底盘:通常采用专用的汽车底盘,如东风、解放等的底盘,为整个车辆提供行驶动力和支撑。底盘的性能直接影响水泥撒布车的行驶稳定性和通过性,包括发动机功率、轴距、轮胎规格等参数都根据车辆的整体设计和使用需求进行选择。

Chassis: Typically, specialized automotive chassis such as those from brands like Dongfeng and Jiefang are used to provide driving power and support for the entire vehicle. The performance of the chassis directly affects the driving stability and passability of the cement spreader, including parameters such as engine power, wheelbase, tire specifications, etc., which are selected according to the overall design and usage requirements of the vehicle.

水泥罐体:是储存水泥的部件,一般采用碳钢或不锈钢材质制成,具有良好的密封性和耐腐蚀性。罐体形状多为圆柱形或椭圆柱形,内部设有螺旋输送装置或气力输送装置,用于将水泥输送到撒布装置。

Cement tank: It is a component for storing cement, generally made of carbon steel or stainless steel material, with good sealing and corrosion resistance. The shape of the tank body is mostly cylindrical or elliptical, with a spiral conveying device or pneumatic conveying device inside, used to transport cement to the spreading device.

撒布装置:主要由撒布盘、传动机构和调节机构等组成。撒布盘通常安装在车辆尾部,通过传动机构与底盘的动力输出装置相连,由发动机提供动力使其旋转。调节机构可以控制撒布盘的转速、角度和撒布宽度,从而实现不同的撒布量和撒布范围。

Spreading device: mainly composed of spreading disc, transmission mechanism, and adjustment mechanism. The spreading plate is usually installed at the rear of the vehicle, connected to the power output device of the chassis through a transmission mechanism, and powered by the engine to rotate it. The adjustment mechanism can control the speed, angle, and spreading width of the spreading disc, thereby achieving different spreading amounts and ranges.

计量装置:用于精确测量和控制水泥的撒布量。常见的计量方式有容积式计量和称重式计量。容积式计量通过测量水泥在一定容积内的体积来计算撒布量,称重式计量则通过安装在罐体或撒布装置上的称重传感器,实时测量水泥的重量来控制撒布量。

Measuring device: used for precise measurement and control of the amount of cement spread. The common measurement methods include volumetric measurement and weighing measurement. Volumetric measurement calculates the spreading amount by measuring the volume of cement within a certain volume, while weighing measurement controls the spreading amount by measuring the weight of cement in real time through a weighing sensor installed on the tank or spreading device.

控制系统:包括电气控制系统和液压控制系统。电气控制系统用于控制车辆的启动、停止、撒布装置的运行以及各种仪表的显示等;液压控制系统则主要用于控制撒布装置的升降、倾斜以及撒布盘的转速等,确保撒布过程的平稳和精确。

Control system: including electrical control system and hydraulic control system. The electrical control system is used to control the start, stop, and operation of the vehicle's spreading device, as well as the display of various instruments; The hydraulic control system is mainly used to control the lifting and tilting of the spreading device, as well as the speed of the spreading disc, to ensure the smoothness and accuracy of the spreading process.

工作原理

Working principle

装载水泥:水泥撒布车在水泥生产厂家或搅拌站通过气力输送或螺旋输送等方式将水泥装入罐体。气力输送是利用压缩空气将水泥从储存仓通过管道输送到水泥罐体中,螺旋输送则是通过旋转的螺旋叶片将水泥推送罐体内。

Loading cement: Cement spreader trucks load cement into tanks at cement manufacturers or mixing plants through pneumatic conveying or spiral conveying. Pneumatic conveying is the use of compressed air to transport cement from a storage bin to a cement tank through pipelines, while spiral conveying is the use of rotating spiral blades to push cement into the tank.

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运输过程:水泥装入罐体后,车辆将其运输到施工地点。在运输过程中,为防止水泥结块,罐体内的搅拌装置会缓慢旋转,使水泥保持松散状态。

Transportation process: After the cement is loaded into the tank, the vehicle transports it to the construction site. During transportation, in order to prevent cement from clumping, the mixing device inside the tank will slowly rotate to keep the cement in a loose state.

撒布作业:到达施工地点后,启动撒布装置。根据施工要求,通过控制系统调节撒布盘的转速、角度和撒布宽度。水泥在重力和撒布盘离心力的作用下,从罐体底部输送到撒布盘上,然后被均匀地撒布在路面或其他施工区域上。

Spreading operation: After arriving at the construction site, start the spreading device. According to the construction requirements, adjust the speed, angle, and spreading width of the spreading disc through the control system. Cement is transported from the bottom of the tank to the spreading plate under the action of gravity and centrifugal force of the spreading plate, and then evenly spread on the road surface or other construction areas.

性能特点

Performance characteristics

撒布均匀性好:通过精确的计量装置和合理设计的撒布装置,能够保证水泥在整个撒布宽度上均匀撒布,撒布精度可控制在一定范围内,一般撒布不均匀度不超过 ±5%,确保施工质量的稳定性。

Good uniformity of spreading: With precise measuring devices and well-designed spreading devices, cement can be evenly spread across the entire spreading width, and the spreading accuracy can be controlled within a certain range. Generally, the unevenness of spreading does not exceed ± 5%, ensuring the stability of construction quality.

撒布量可调节:可以根据不同的施工要求,在较大范围内灵活调节水泥的撒布量,通常撒布量可在 10 - 100kg/m? 之间进行调节,满足不同厚度和强度要求的路面基层或稳定层施工。

Adjustable spreading amount: The spreading amount of cement can be flexibly adjusted within a large range according to different construction requirements, usually ranging from 10-100kg/m? Adjust the construction of pavement base or stable layer to meet different thickness and strength requirements.

工作效率高:具有较大的水泥储存容量和较高的撒布速度,一般水泥罐体容积在 8 - 20 立方米之间,撒布速度可达每小时 5 - 10 ,能够在较短时间内完成大面积的撒布作业,提高施工进度。

High work efficiency: It has a large cement storage capacity and a high spreading speed. Generally, the cement tank volume is between 8-20 cubic meters, and the spreading speed can reach 5-10 kilometers per hour. It can complete large-scale spreading operations in a short time and improve construction progress.

机动性强:采用汽车底盘,具有良好的机动性和越野性能,能够在不同路况的施工现场灵活行驶,适应各种复杂的施工环境。

Strong maneuverability: Adopting a car chassis, it has good maneuverability and off-road performance, and can flexibly drive on construction sites in different road conditions, adapting to various complex construction environments.

自动化程度高:配备的控制系统,操作人员可以在驾驶室内通过仪表盘和操作手柄对撒布装置的各项参数进行精确...

High degree of automation: equipped with advanced control system, operators can accurately control various parameters of the spreading device through the dashboard and operating handle in the cab

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